Have Power and I'm Moved In.

In my last post I kind of left off whining a little about the price of little tiny chunks of steal solar panel mount brackets. So I decided to build my own. In the vice is a 4 foot piece of stainless steel that I had a local metal shop bend for me. It has a plastic coating on it in this picture if it looks so dull. First I drilled all the holes-2 on one side and one on the side to be attached to the panels. Then I cut it up into 24  2inch pieces. Enough for 6 panels. The total cost for the steal $30.00. That will mount all 6 panels. Probably cost me about $50-60.00 total with all the bolts and nuts etc. But that is for all the hardware. I saved over $100.00 doing this myself. It would have cost me $30+ for enough of these to do one panel if I bought them. Probably about 3 hours of my time went into it and about 4 drill bits and 3 cheap 4" cut off disks for the grinder.

The finished product in the above picture.

For the next bunch of stuff going on, I had some help from an old friend that I hav'nt seen in years. I used to associate with her alot in my younger days. In my rodeo days. She was a big help with things. Anyway, we assembled half the panels on a skid system. The two botton panels are hooked together in series for an open voltage of around 72 volts dc. The other skid will be the same, then the top two panels will be wired together the same. So there is 3 strings of 2 panels in my system.

We got the ladders set up as a ramp on the panel side of the house. I actually had to purchase another ladder for this stunt. It will come in handy for future stuff anyway, I am sure.

Then we got the panels all set up and ready for the pull.

Up they go, I had to steal the winch line off my quad and run it through a snatch block on the panel mount(pulley). I pulled the panels up from the peak of the house as Jo-Anne was holding the panels there from the ground on the other side of the house with the rope that was tied on,  every time I took another grab. It was actually pretty heavy, but we made it. Then I bolted the panel skid down at the top and the bottom. I did'nt even have to move my roof ladder to the panel side of the roof to do this.

And there are all six panels up. They are Sharp 240 watt panels for a total of 1440 watts.  It did take the two of us about 4 days in total to get the whole job done, but we did'nt over work ourselves too much. By the time we got one rigged up on the skid system, it was just a little too late to start putting them up, as who knows what could go wrong. The second time did actually go much better than the first lift. The first lift did take alot of doing and rigging up etc.

Here is where alot of my money went on this project. Roughly $4500.00 batteries with all the cables.

The specs. These are 12   6 volt   L16 type batteries. These particular ones are 420 Amp hours @ 20 hour rate. According to the label. That's a lot of power storage.

It is a beautiful battery bank. Lots of power storage here. Just as I was hoping and thought I had planned, these babys keep up to my forced air furnace beatifully this time of the year. The evenings get down to around freezing, but the forced air furnace runs all night off and on of course. I have yet to bring my batteries down to less than 95% state of charge. I'll see in the morning though. They should be a little less tomorrow because today was gloomy all  day and the panels wer'nt doing a whole lot, and it has been cold and dreary. I hav'nt been holding back on my power usage. Sort of putting it to the test a bit, just for my own knowledge. Normally, I will be conserving energy, but I need to see. I've been running a larger microwave frequently, pumping water, and the furnace has been running all day and will be all night tonight.

Here is the charge controller in action yesterday. It's first full day on the job. (Oct 15 2012).

Here is the Outback Flexmax 60 charge controller pulling 1300 watts from the six panels on the roof. That is a lot of power. I ended up bringing in 3.1 kw/hrs that first day and there was actually a lot of cloudy periods through out the day. I also need to top a few trees. 3 on each side of the house to be exact. Once that is done things should start charging a lot earlier in the morning and later in the afternoon. I'll see how the six panels work out for me this winter. If not really well, I will maybe put six more up there next summer. lol. I'm sure I can get by with what I have though, just have to keep the wood stove burning more and the furnace running less.

This is the control center in the kitchen area. The remote for the inverter, thermostat, water pressure gauge, switches for the water pump, septic pump, heat recovery ventilator(future), outdoor plugs, on demand water heater, and one extra for probably something. This area will look much more pretty in the near future.

I guess one could say that I am actually moved into the house now. I know I have a lot to do yet, before the house is complete, but winter is a coming, and I do not plan on heating the shack for much longer, let alone run the generator just to keep those batteries warm. I do periodically visit the shack to sometimes use the stove, and maybe wash the dishes, but I have gradually been moving things such as my clothes and other things over to the house all the time. I have been sleeping in the loft of my house for awhile now. Things are going good. Slowly but surely. Oh, and expensively.

I just checked the battery data. At this moment, my batteries are sitting at 94% State of Charge, which is 24.95 volts. (Oct 16 2012 @ 11:00pm). That is the lowest I've seen the system so far, but pretty understandable given the usage and lack of incoming charge today. I'll see what things are looking like in the morning after using the furnace all night. 

UPDATE:OCT 17 2012 @ 7:45 am. 

Voltage when I checked this morning was at 24.93 and the SOC was at 91%. 

Guess I forgot to mention the inverter in this post. It is a Magnum MS4024PAE. (4000 watt and 24 volt system). 

 

 

 

Disclaimer--IMPORTANT

This is a personal blog, mainly for my own use. I am building a house with my own two hands, but I am learning alot of things as I go. I do not claim to know what I am doing, or if anything I do is even close to being done correctly or safely. So please, if you are planning on using any of my ideas or methods for your own use, please get professional advice before actually following through with your actions. I will not be held responsible for any injuries or damages of any kind caused by information or comments from this blog.

Drywall, Heater, Solar Equipment, Bathtub.

I seen the dog in the corner of my eye and something just did'nt seem right. I guess she wanted to have a birds eye view while searching for mice. That seems to keep her occupied while I'm busy doing my thing.

For a while there we had some pretty good rainfall happening. The creek was alot higher and wilder than I've ever seen it before for a few days there. A long with the rain came a fair bit of time off from the pay job, and I did manage to accomplish a few things on the house.

I got my loft door framed in, then I insulated it, and will vapour barrier over the whole the thing for now. I think it will be alot easier to install the door once the the deck is built up there, and who knows when that will be. It could be this summer, but it could also be not this summer. The other gable end is insulated with vapour barrier installed. I still have to insulate the ceiling.

The basement outer perimeter is drywalled and most of the main floor perimeter is also. I just have the bathroom to do on the main floor perimeter. I have one 15000 btu propane heater hanging on the wall down stairs so far, but it is not all plumbed in yet. There will be another one of these just like this one on the adjacent wall, but both will be on the same end of the house. Anything vulnerable from freezing up is in the same area as these heaters, and the bathroom and kitchen is directly above. These heaters don't require power to operate, but I have equipped them with the optional fan so I do have the option. I expect to be able to walk away from my place in the winter for days, and have nothing freezing up with just these two heaters running. Unless, of course if it gets so cold that the propane freezes off. -42 propane quits moving, and it is quite possible to reach those temps here, usually if it is that cold, I think I'll just try and be here. I realize that heaters should be mounted lower to the floor, but these are direct vent heaters and the exhaust goes out at least a foot above grade. Larger direct vent heaters would'nt pass the location/distance codes, unless they were mounted on the floor and had a B type vent system. The b vent system gets it's combustion air from inside the house, and I did'nt want that. The b vent system also requires a chimney to be run all the way to the top of the house. Did'nt want that either. I don't expect my two heaters to keep the house at a comfortable temp, but you never know, they might. Yet to come is a wood stove for the basement, and possibly a smaller forced air furnace more for use in the spring, summer and fall. I'm pretty sure that I could also use the forced air furnace in the night as the fire burns down in the winter, but I sure would not expect it to run constantly for days on solar power alone in the winter. I'll be doing alot of experimenting in the near future.

I purchased some more goodies online. All the stuff on the second plywood backing board. Plus a new inverter that is not installed yet. Shown is an Outback 60 MPPT charge controller, solar panel combiner box, and an ac/dc disconnect box. This is the main power in connections all in one convenient place. The Magnum 24 volt to 120/240 volt inverter mounts right on the face of that disconnect box. This system is going to be pretty high tech for me. So far the power that I have in the house is still coming from my shack through an extension cord. But it's all solar.

The plan is to have my batteries right in the basement so far, but that could change also. I could possibly have 24 6 volt batteries, depending on the the size I choose to buy. It could be less but larger batteries, I'll have to do some pricing out when the time comes. It would be nice to have the batteries in a box outside, but then it just seems like more headache to try and keep the batteries warm. In the last two winters that I have lived off grid, I have started the generator alot of times just to warm the batteries up. They lose capacity the colder they get, and if they were at room temperature, I probably could have gotten away with not starting the generator on alot of the winter days or nights.

I don't feel real frugal lately. I do shop around and get the best deal I can find, but I did spend more on some things than I have planned on. It's not like throwing the money away though. I'm sure it will increase the value of the house. When you go shopping for things like bathtubs where I'm from, there sure does'nt seem to be much of a selection. I guess I probably could have ordered something. I'm actually quite happy with my new tub though so far. I thought it was going to be quite the chore to get it from the trailer into the house, but it actually went pretty good.

I laid it on its side to get it in the main door, then had to skid it through the kitchen and into the living room, where the vaulted ceiling is, to stand it up. Then back through the kitchen and into the bathroom. I had to do some debuilding to get it to go through the bathroom door. The door header had to come out as the tub was too high.

I can't wait till I'm using this baby instead of showering in town, or the RV all the time. My bathroom is quite small, so I could'nt really get far enough away for a good picture, but it's looking pretty darned good so far. The tub seems to be a good fit.

Well it sure has been nice to find a little time to get a few things accomplished, but it has'nt rained for awhile here now, and I'm actually wondering why they hav'nt phoned me to go to work yet, but I'm glad they did'nt. Just trying to get as much done as I can before it happens.


Disclaimer--IMPORTANT


This is a personal blog, mainly for my own use. I am building a house with my own two hands, but I am learning alot of things as I go. I do not claim to know what I am doing, or if anything I do is even close to being done correctly or safely. So please, if you are planning on using any of my ideas or methods for your own use, please get professional advice before actually following through with your actions. I will not be held responsible for any injuries or damages of any kind caused by information or comments from this blog.

Me, mud, work and weather.

A self inflicted picture of myself. I'm not sure how to pose for a picture, especially when I'm the one snapping the shot. The squirrel in the tree and my dog was wondering what's goin on. Now everyone else is probably thinkin the same.

It snows, then warms up, then snows, then warms up, then........It's quite a mess around here at times lately.

Inside of the water cistern. 8 foot diameter and about 11.5 feet long. 3500 gallons of water storage. Well it will be a little less once the concrete is poured in the bottom. There is a little water seeping in as things melt around here. I'm sure that will stop eventually in time once everything is saturated and settled. I won't be pouring concrete in here untill a little later in the summer to give things a chance to thaw and settle.

The cistern has been backfilled for awhile now, I just did'tn get around to posting pics until now.

I decided to go with the blueskin water proofing membrane around my basement. I put on a piece of it one day just to get a feel of it. I'm waiting for a nice day to get it all done. I have just about had enough slopping around in the mud trying to get things done on this thing. I'm seriously thinking about just concentrating on the pay job for a bit and let things dry up a bit around here. The peterbilt is due for an inspection at the end of April and if I don't work on that now, I will find myself doing it later on when the weather is nice for building. Also one of the trailers that I am pulling is in real need of some TLC. So, I might as well get all caught up with that stuff working in a shop and getting paid for it, rather than slopping around in the mud. March has been kinda busy for me at work. It is usually our busiest month of the year. All the oil companies are in a big panick to get some last minute things done before spring break. Pretty soon, alot of the bush roads will be closed to heavy traffic. As it is now, we can only go on them at night, when the temperatures are cooler and the mud is frozen. This time of year, I find it really hard to work on my own project even if I am not working all the time. Go out one night and it kinda screws your whole schedule up for a day or two.

Just when I thought things might be starting to dry up we get some more snow to melt. This one was taken this morning. Today I am being a bit of a house plant(shack plant I guess). Sometimes I enjoy doing nothing but hanging out in the old shack and playing around on the computer, like today. The dog likes it too, but the squirrel misses us. Although it is snowing and clouded over, when I check out the power generating situation, I find that I am bringing in a little more power than what I am using right now. Somewhere around Feb 14 2010 is the last time I have used my generator to run my shack. Most of my power used to run power tools etc has also come from my solar setup, but I have used the generator a few times for misc things such as plugging the backhoe in on a cold morning and running power tools at times, on a cloudy day etc. Life is pretty darned good. I'm thinking about doing a little house cleaning today possibly. lol. We'll see.

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I almost forgot to mention that I updated my blogger profile a few days ago. It used to say what I wanted to be doing and how I wanted to be living, but I guess I am now doing all that.

Lovin the Country Life.

So far so good with the shack and everything. We've survived some pretty wicked weather up here. It kinda sounds like everyone everywhere is having a little of that off and on. Lots of snow in alot of the south too I hear. What a weird year for weather again. Personally I like it when it stays a little bit cold, just so things are'nt melting and making a big mess then freezing again. If it stay below freezing the snow wipes or sweeps off things pretty easy, but lately I'm finding alot of boards need a good ice scraping in order to build with it. That sucks.

I lost a few days when it was severe cold out, then when the weather warmed up a bit, just as I thought, they needed me at work, so that took another 3 days of my building time, but I guess I'm that much wealthier also so it just does'nt really matter. Today is the shortest day of the year and everyday is going to get a little longer from here till the shack is built. (Hopefully). So that is something to really look forward too. Especially when you're running solar energy. The solar thing is going good, but because of the extreme cold temperatures, I do find myself running the generator a little more than I would like to. More to keep the batteries at a warmer temp than anything. This is a minor little problem that will be rectified in the new cabin when it is done. As far as I know, I can have the batteries in the basement if things are all done right. This would solve alot of problems, but if for some reason I can't put them down there, then there are still other ways.

Well I have four walls up finally. When I look at this basement, it is going to be a pretty tall house for the size of it. It might even look kinda funny, but I don't care. I will enjoy the veiw. The walls that are going up next are a little more than 10 feet tall, then the trusses with a 1 to 1 slope(I guess that's what it is called). These basement walls are 8 feet tall.

I am really enjoying the building process lately, even though we have been getting alot of snow off and on, and the weather has been windy and chilly, but warm enough to build in anyway. I probably wont get much accomplished on the cabin tomorrow, besides getting some building supplies and a tiny little bit of Christmas shopping and other supplies etc.

Solar Power, Country Life and Work

I got brave and posted a couple pictures of my messy living quarters. I have been so busy at work this last week and kinda got behind in the cleaning department. It happens to me like that all the time. But it is quite liveable, I think anyway. I know there are people out there that could'nt even imagine living like this, but I am pretty flexible. So far, things are going great. I still love my country way of life, even though I hav'nt spent a whole lot of time here lately. Last month when worked asked me what my plans where, I was pretty busy moving and all that, so I told them that I would really like to have no work until November. Well I guess they must have thought that what I meant was I wanted to be full bore in November, because that sure seems to be what happend so far. Ever since November 2 I have worked stupid hours. Get up early one morning to go to work, then work about an 8 hour shift, shut down for 8 hours then go back to work at about 10 at night and work all night. I've played around in the mud way out in the middle of nowhere, in the middle of the night. Had bad directions and ended up going a kilometer down a road that dead ended with no turn around with a 330 cat hoe on. Then just as I start to back out of there for a km a wild snow storm has to hit. Well I'm not whinning, it's just one example of what goes on in my world at times. I sure do wish they would see just what a guy does for them. I don't even really care if am even working or not really. But then when the week is over and the hours are all added up, including the overtime and all, then I'm kinda glad it all happend, but at the time, I'm sure that all the wolves and other wildlife out in the wilderness probably learned some fancy new words. I was'nt a very happy camper at times, being tired and all.

I got all my solar panels up before work called. I am glad for that. At night I run one or two lights through the inverter, my laptop, and whatever needs to be charged (cell phone, drill, camera, etc), I occasionally use the microwave to heat up some food or water and I use a toaster in the morning. So far I have not run my battery bank down to any less than 70%. Roughly about 12.4 volts. I usually don't even get it down that low. I have had an evening where I was on the computer for a few hours and still had 70% battery left. I have not had to start my generator this month yet. Every night that I came home, my batteries were completely charged except for one night. That day it rained practically all day and my batteries still did charge some, but not fully. I still had enough power for the night without the generator. My six panels so far are a bit of overkill for my power demands, although I do see some days in the future where the generator will probably need to be utilized.

I have been around town alot lately with work, so a shower was always available at the truck stops. As an experiment one night I had a sponge bath in the shack, just to see how well that works. I was actually impressed. I would much rather take a shower at a truck stop, but if I don't happen to be near one, then to get cleaned up in my little shack is totally do-able, which is really nice to know.

Sometimes the temperatures fluctuate inside the shack. The floor is a bit cooler and the top bunk is alot hotter. I like the top bunk, but I need to rig up a fan with some kind of reverse thermostat that will kick the fan in at a certain hottness to circulate some of that heat around. I just hav'nt had the time for things like that yet.

This is my basement at the moment. All these pictures were taken this morning. Now if I new, that I had a few days without work bugging me, I would maybe take a chance and try to get some basement walls up and a main floor. I would really like to have the basement built and backfilled before the major cold hits. Keeping in mind that I did'nt skirt the shack in yet and I hav'nt really checked into the weather forcast yet either. If I start cleaning this basement up so I can start to build, I would hope that rain and snow would stay away for a few days(weeks). It seems like a big chore to get things started and then have to cover them all up again at the end of the day.

I just checked out the solar charging system. As I sit here and use the computer, my batteries are showing 13.3 volts. When I got the computer they were at 12.5 volts. It all makes me want to waste some power somewhere. I guess I should have more batteries for days like these.
Usually when I use my laptop, it is using about 29 watts. Right now, and the sun is still kinda hidden behind tree tops and light cloud etc, my charge controller is showing 185 watts. At that rate 185 divide by 29 =6.38, that means that one hour of charging at 185 watts should give me 6.38 hours of computer use. One of my lights run about 13 watts and the light it emitts is equivilant to a 60 watt light bulb. I have plenty light. I have four 80 watt panels and two 75 watt panel. If things were right on, my panels should be capable of bringing in 470 watts, although I hav'nt seen that yet. Since writting this part I posted two new pics of the brains of the system(the top two photos). The sun is still far from its peak performance as it is still rising and not yet in the south.

Sorry about having to let you all witness my mess inside the shack. I kinda wanted to have it all nice a clean before posting the pics but maybe next time. It'll be like the before and after. I realize I have been a little sloppy on leaving comments on other blogs too. I have glanced at quite a few of my regular bloggers, but just did'tn have the time or energy to spend a whole lot of time on it. This morning I am more relaxing than doing things outside so far.

Things are going really well here at the shack. There are some days when I wonder why I am living like this right now, but when I think of the new income(rent income) and the lack of bills going out, it is like they are actually paying me to live like this. Thats what I like. Time will show the difference. My little house that I am in the process of building, is going to feel like a mansion when I finally get into it compared to the shack.